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Data Science in Heavy Industry and the Internet of Things(IoT)
Data Science in Heavy Industry and the Internet of Things(IoT)

August 16, 2022

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Data Science in Heavy Industry and the Internet of Things(IoT)

 

Sensors that are more affordable and widely available open up new data science applications for heavy industries. Data scientists with a close connection to these sectors will be the first to try to turn the information gathered on machines like trains, wind turbines, and solar farms into reliable sources of economic value. In addition to discussing a method for framing industrial analytics issues, this article delves into a specific issue with equipment reliability called predictive maintenance. 

Introduction

A data scientist does not typically work in a major industrial setting. Beanbag-equipped workplaces may seem a far cry from a factory, a mine, or other sites where heavy machinery is used to do tasks. This perception will change for some practitioners, though, as a result of the Internet of Things (IoT), a phrase used to describe the anticipated billions of devices that may gather data via sensors and send that data. With the development of IoT, the data collected by heavy equipment's hundreds or thousands of sensors may be gathered and analyzed to produce economic value.

 

Numerous causes contribute to the increased connection of heavy machinery and, more broadly, to any device having a sensor. Easy sensor data collection, transmission, storing, and analysis are made possible by declining bandwidth prices, accessibility of Wi-Fi and cellular networks, and robust cloud infrastructures; for more information, see the Goldman Sachs report (2014). According to this analysis, there were approximately two billion linked devices in 2000 and 28 billion are expected to be connected by 2020. 

A Top Down Approach to Creating Value From Industrial IoT Data

Sensor data from large machinery are, in many ways, comparable to data from many other sources. For instance, a consumer application may use GPS data from construction vehicles to give drivers more precise traffic forecasts. The new possibility created by these data, however, is to boost the productivity and operation of companies in traditional industries. According to industry commentators, the availability of data that comes with industrial IoT will help fuel the Fourth Industrial Revolution (Hanley et al., 2018). 

Predictive Maintenance

Inevitably, equipment and parts will age, deteriorate, and fail. This can be expensive and have a detrimental impact on important production measurements. Businesses that use heavy machinery develop dependability techniques to manage wear and breakages while preserving output. For instance, routine oil changes are a component of a reliability strategy. Running a piece of machinery until it breaks down can also be a reliable reliability strategy. Given that dependability matters to businesses in a wide range of industries, we go into greater detail about predictive maintenance, one of the most complex ways data scientists can contribute to increased equipment reliability.

 

  • Data and Implementation Challenges

The major steps in resolving a predictive maintenance issue entail acquiring data, performing analysis, developing and implementing a model, and monitoring results and feedback to make sure the model is operating as intended.

 

  • Recommendations for Model Building

A simple low-fuel indicator is a guideline that helps operators avert fuel interruptions. Prognostic models can also be as complicated as physical simulations to define acceptable limitations for mechanical characteristics (Lei et al., 2018; Sikorska et al., 2011). In terms of complexity, machine learning approaches lie in between these two extremes and concentrate mostly on creating functions from data to enhance empirical performance indicators. 

  • Recommendations for Communication

Even accurate predictions do not always result in value (points C1 and C2). Unambiguous interpretations and clear facts are necessary to establish trust in a single forecast. Experimentation and A/B testing might also be necessary to increase confidence in a set of forecasts.

Training and Getting Started

The standard data science skill set is still very useful for aspiring data scientists wishing to expand their knowledge of IoT. Industrial data scientists should have a solid foundation in math and statistics, be skilled at carrying out high-quality cross-validation, be knowledgeable about creating software in the fundamental programming languages R and Python, and be able to effectively communicate analyses to a variety of audiences, including mechanics and executives.

 


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